MANUFACTURING

From raw material
to finished comfort.

KCAI's Dongguan factory produces electric adjustable beds, bed bases, smart beds and recliners — from metal fabrication to final assembly and inspection.

FACTORY CAPABILITIES

Built for consistent
production.

A 25,000 m² facility in Shatian Town, Dongguan, combining metal fabrication, upholstery, assembly and quality inspection under one roof.

  • 25,000 m² production area
  • Metal fabrication, upholstery and assembly in-house
  • Quality checkpoints at every production stage
  • Export-focused production and packaging
Kang Cai factory exterior in Dongguan, China
25,000 m²

Manufacturing space

Located in Shatian Town, Dongguan.

100

Team members

Working across product and production.

22+

Years of actuator expertise

Experience in adjustable bed development.

PRODUCTION PROCESS

Every stage,
checked.

Each bed moves through a defined sequence of operations, with quality checkpoints at every stage.

  • Metal cutting and fabrication
  • Frame welding
  • Powder coating and finishing
  • Upholstery and panel fitting
  • Final assembly
  • Testing and quality inspection
  • Packaging and container loading
QUALITY CONTROL & EXPORT

Made for
global markets.

Quality control, packaging and export experience support programs across multiple international markets.

QC

Quality control

Incoming, in-process and pre-shipment inspection across production stages.

OEM / ODM

Custom programs

Product development and customization support for adjustable beds and smart sleep.

Export

Global experience

Export-focused production and container loading across international markets.

FACTORY FAQ

Common questions
about manufacturing.

Where is the factory located?

Qi sha Industrial Park, Shatian Town, Dongguan City, Guangdong Province, China.

Can I visit the factory?

Yes — contact us to schedule a factory visit or virtual walkthrough of the production floor.

What is the factory size?

The facility spans 25,000 m². Contact our team to confirm current capacity details for your program.

Do you support OEM and ODM?

Yes — product development, customization and manufacturing support are offered for adjustable beds and smart sleep products.

FACTORY VISITS

Schedule a tour or virtual walkthrough.

We welcome buyer audits. Contact us to arrange a visit.

Schedule factory visit ↗